Ceramic Resin

3D Printing

Ceramic Resin

3D Printing

A Modern Alternative for High-Performance Applications

Imagine an aerospace engineer needing to fabricate a heat-resistant component prototype within 24 hours, or a dental technician designing custom crowns with micron-level accuracy. Traditional ceramics? Too slow and rigid. Polymers? Lacking in heat resistance or mechanical integrity. Enter UV-curable ceramic resins: the modern solution that combines ceramic-like strength and thermal properties with the design freedom of 3D printing.

This article is your practical guide to understanding how ceramic 3D printing resins work, what differentiates oxides from non-oxides, how to choose the right resin for your needs, and why RAHN’s custom formulations are trusted across industries.

In this article, you’ll learn:

  • What makes ceramic 3D printing resins unique
  • The core benefits over traditional ceramics and polymers
  • Which formulations are best for strength, thermal resistance, or aesthetic finish
  • How real-world businesses use RAHN materials for breakthrough applications
  • Material comparison tables and lab-backed printing tips

Features and Ways of Using Ceramic Resins

The photopolymerization of ceramic resins offers a new approach to a traditional craft.

  • Intricate, high-quality products
  • A distinct look and feel
  • A fraction of the costs and production times compared to traditional ceramic processing
  • Valuable properties (stiffness, thermal resistance, electrical insulation and more) for a wide range of applications

Find out more about ceramic resins, their main properties and applications, and how your business can profit from ceramic resin 3D printing.

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Traditional Ceramics vs. Ceramic 3D Resin - A Quick Comparison:

Feature

Traditional Ceramics

Ceramic 3D Resin (UV-Cured)

Production Time

Days to weeks

Hours

Resolution

Medium

Very high (fine detail)

Thermal Resistance

High

Customizable, High

Cost Efficiency (Low-Volume)

Low

High

Design Flexibility

Low

Very high


Find out more about ceramic resins, their main properties and applications, and how your business can profit from ceramic resin 3D printing.

What Are Ceramic Resins?

UV-curable ceramic resins are a type of UV curable resin for 3D printing that cures (hardens) when exposed to ultraviolet (UV) light. These resins are considered a composite material, which usually entails monomers, oligomers, photoinitiators as well as additives. When exposed to UV light, the photoinitiators undergo a process called photopolymerization, which causes the monomers and oligomers to cross-link and form a solid, ceramic-like material.

The outcome presents a unique, uniform matt finish that offers a ceramic look and feel. This adds a refined touch to any 3D printed piece, distinguishing it from those made from other materials.
 

UV-curable ceramic resins offer several advantages over traditional ceramic materials and other types of resins. They cure rapidly when exposed to UV light, allowing for faster production processes. UV curing enables precise control over the entire process, resulting in high-resolution prints with intricate details.

Ceramic resins can be customised to achieve specific material properties such as strength, hardness, and thermal stability. Applications of UV-curable ceramic resins include heat-resistant applications, decorative items, prototypes, dental industry, automotive, aerospace and medical applications.


The Difference between Oxides and Non-Oxides Ceramic Resins

When it comes to ceramic resins, there are two main distinguishable groups: oxides and non-oxides.

Oxide ceramic resins contain ceramic particles composed primarily of metal oxides, such as alumina (Al2O3), zirconia (ZrO2), or silica (SiO2). Oxide ceramic resins are known for their excellent mechanical properties, including high strength, hardness, thermal stability and the ability to withstand oxidation. They are commonly used in applications requiring robust and durable ceramic materials, such as aerospace components, automotive parts, and cutting tools.

Non-oxide ceramic resins, on the other hand, contain ceramic particles composed of non-metallic elements, such as carbides, nitrides, and borides. Examples of non-oxide ceramic materials include silicon carbide (SiC), silicon nitride (Si3N4), and boron carbide (B4C). Non-oxide ceramic resins offer advantages such as high hardness, wear resistance, and excellent chemical stability. They usually perform better in extreme environments and show a high level of corrosion resistance, hardness, and oxidation resistance.

The Main Properties of Ceramic Resins

Ceramic resin 3D printing is becoming more popular due to the valuable properties, ranging from high stiffness, thermal resistance as well as a distinct look and feel of the final product.

High Stiffness

Ceramic resins are characterised by their exceptional stiffness, offering superior resistance to deformation and bending. This high stiffness makes them highly desirable for various industrial applications, where stability and durability are critical requirements, including aerospace, automotive, electronics as well as medical devices.

Great Thermal Resistance

Depending on the specific formulation and application requirements, ceramics can withstand very high temperature. For instance, silicon carbide and silicon nitride are commonly used ceramics that can withstand temperatures of up to 2400 degrees Celsius, making them the ideal choice in extreme thermal environments.

Electrical Insulation

Ceramic resins offer superior electrical insulation due to their non-conductive nature, effectively preventing the flow of electricity. This property makes them valuable in electrical and electronic components, such as circuit boards, insulators and encapsulation materials, where maintaining electrical integrity and safety is paramount for reliable operation.

Distinct Look and Feel

Ceramic resins have a distinct look and feel characterised by their smooth surface finish and tactile quality. Their appearance often mimics that of traditional ceramics, with the added benefit of being customizable in terms of colour, texture and surface details, offering unique aesthetic possibilities in various applications.

Sustainability and Waste Reduction with Ceramic Resin 3D Printing

One of the underappreciated benefits of ceramic resin 3D printing is its role in reducing waste and promoting sustainable manufacturing. Traditional ceramic forming often leads to significant material losses due to breakage or overproduction. In contrast, additive manufacturing with ceramic resins only uses as much material as necessary for the part, drastically minimizing waste.

Applications of Ceramic Resin 3D Printing

Ceramic resin 3D printing has found diverse applications across several industries due to its ability to produce intricate parts with high precision and customization.

  • 3D printing in the automotive industry as well as aerospace requires heat-resistant applications. Ceramic resin 3D printing is utilised to create components that can withstand extreme temperatures and harsh environmental conditions.
     
  • In wind tunnel testing, ceramic resin 3D printing is employed to fabricate accurate and durable models for aerodynamic studies.
     
  • In the decorative items industry, ceramic resin 3D printing enables the production of unique and customised ceramic art pieces, pottery, and home decor items with intricate designs and textures.
  • Within the dental industry, ceramic 3D printing in dentistry is used to fabricate dental prosthetics, crowns and bridges with precise fit and aesthetic qualities.
     
  • When it comes to 3D printing in healthcare, ceramic resins are utilised to manufacture lightweight yet durable components, such as implants and surgical guides, where high strength, biocompatibility and heat resistance are crucial requirements.

RAHN Material Recommendations for Ceramic 3D Printing Applications

Performance Snapshot: Choosing the Right Ceramic Resin

Property

GENOMER* 1251M

GENOMER* 1280M

GENOMER* 1254M

GENOMER* 1229M

GENOMER* 4230

Ash Content (Post Burnout)
 

Low

Ash-Free

Low 

Low 

Low

Viscosity

Low 

Medium

Medium

Medium

Low 

Toughness

Moderate

High

High

Moderate

Low 

Shrinkage

Medium

Low 

Medium

Low 

Very Low 

Best For

Ceramic Loading

Structural Use

Strength Builds

Surface Hardness

Dimensional Accuracy

 

Practical Printing Approaches and RAHN Material Synergies

When choosing a ceramic resin 3D printing method, the key to success lies not only in the technology but in how well it aligns with your resin’s properties. Different methods deliver varying benefits in speed, detail, and compatibility with formulations such as RAHN’s GENOMER line.

Recommended Pairings Based on Application Needs

Printing Method

Best Used For

Compatible RAHN Products

Key Benefits

Stereolithography (SLA)

Dental, jewelry, small-scale prototyping

GENOMER* 1254M, 1229M    

High detail, strong surfaces, fine geometry

Digital Light Processing (DPL)

Functional parts, custom dental devices, 3D printing for jewellery

GENOMER* 4230, 1280M    

Fast print times, excellent shrinkage control

Material Jetting

Decorative items, aesthetic models

GENOMER* 1251M (low viscosity)    

Multimaterial, color and texture variations

Use GENOMER 1251M* where low viscosity is critical. Use GENOMER 4230* when dimensional accuracy is a priority, and GENOMER 1280M* for ash-free sintering and mechanical resilience.

Pro Tips for Working with Ceramic Resins

  • Pre-heat higher viscosity resins for SLA to enhance printability
  • For critical dental applications, DLP with GENOMER* 1254M yields tolerances under ±50 microns
  • Use ash-free formulations like GENOMER* 1280M to avoid contamination during burnout
  • Ensure thorough mixing before printing to maintain uniform ceramic particle dispersion
  • Post-cure parts with controlled UV and heat exposure to improve mechanical strength and stability
  • Store ceramic resins in a cool, dark environment to prevent premature polymerization
  • Use fine mesh filters during resin transfer to eliminate agglomerates and improve print consistency

Add Value to Your Products With RAHN’s Raw Materials for Custom Ceramic Resins

Unlock new possibilities for your products with RAHN’s custom ceramic parts. Our innovative 3D printing solutions empower you to enhance performance, durability and aesthetics of your products. Contact us today to discover how our ceramic resins can add value to your projects.

 
Sources
https://www.sciencedirect.com/topics/chemical-engineering/silicon-carbide
https://www.sciencedirect.com/topics/materials-science/silicon-nitride

Your personal contact

Roger Küng

Roger Küng

Head of Operations EnergyCuring

RAHN AG